Finishes
Glazed Finishes:
3000 Series: Hand-applied glaze accents
4000 Series: Hand-brushed glaze accents
6000 Series: Glaze accents with distressing and/or sand-through
7000 Series: Painted Finishes
Available with or without glaze or distressing
Available only in mitered doors
Available only in MDF or Maple/MDF doors
- Our furniture-like finish starts by selecting only the finest maple, beech, cherry, and rift white oak, and then hand-sorting the lumber to complement the finish.
- The panels are then sanded smooth, manually and by state-of-the-art sanders, starting with #100 grit and finishing with #220 grit sandpaper.
- Prior to staining, the panels are vacuumed to eliminate dust particles.
- The first coat of water-based stain is then applied using the Rototech Automatic Spraying machine with its rapidly spinning series of 24 guns that apply an even coat of stain every time.
- A second coat of water-based stain is then applied by the Rototech to enrich the natural beauty of the wood.
- An open area on the automated line allows for minor adjustments to ensure color consistency with master panels.
- Our environmentally-friendly wood sealer is then applied using an automatic reciprocating sprayer ensuring uniform protection.
- For the distressed look, distressing and sand-through are hand applied creating a unique look for each panel.
- For glazed finishes, the panels are then hand-rubbed with a glaze and wiped clean of excess glaze.
- After the glaze application, the product is slowly air-dried for 24 hours.
- The wood sealer is applied a second time with the automatic reciprocating sprayer.
- The sealed product then passes sequentially through a hot air oven and a high intensity UV oven to guarantee a complete cure.
- The panels are then hand and machine sanded to prepare for final topcoat.
- Our specially formulated UV topcoat is then applied by the reciprocating sprayer and any overspray is recycled further reducing any impact on the environment.
- Steps 13 and 14 are repeated for a finish that is scratch resistant, avoids yellowing, resistant to most household chemicals.
- Each panel is individually inspected as it comes off the line to ensure our customer’s high expectations are met.
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